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The Complete Guide to Industrial Wire Mesh & Hardware Cloth
Since founding TWP Inc. back in 1969, we've seen industrial wire mesh grow into a fundamental component of modern manufacturing and construction. Recognizing its importance, we tasked our team to create a comprehensive guide exploring the unique qualities of metal cloth.
This guide will cover key areas such as:
• An Introduction to Industrial Wire Mesh and Common Materials
• Key Terms and Concepts in Wire Mesh
• Understanding Gauge Sizes and Their Impact on Strength and Filtration
• Overview of Various Wire Mesh Materials and Their Applications
• Insights into Our Services Like Laser Cutting and Custom Solutions
This resource aims to equip you with valuable knowledge to enhance your projects and purchasing decisions.
Let's start by clarifying the difference between wire mesh and hardware cloth. Wire mesh is a grid pattern formed by weaving or welding metal wires, while hardware cloth is a type of wire mesh with a galvanized coating for increased corrosion resistance, offering greater strength and durability suitable for demanding environments.
The Basics of Industrial Wire Mesh:
Industrial woven wire mesh, also known as industrial metal mesh, is meticulously crafted through a rigorous weaving process to meet specific application requirements. Depending on the intended use, an experienced supplier can guide you on choosing the right material, weave type, and dimensions.
Common Metal Mesh Materials:
- Stainless Steel
- Plain Steel
- Micronic Wire
- Aluminum
- Copper
- Brass
- Galvanized Steel
- Welded Mesh
For a deeper dive into our wire mesh options, visit our catalog.
Key Wire Mesh Definitions:
- Mesh Count: Number of openings per linear inch
- Mesh Opening: Distance between parallel wires
- Wire Diameter: Thickness of the wire
- Filter Rating: Ability to remove particles of a certain size
- Absolute Filter Rating: Retains nearly 100% of filtered contents
- Nominal Filter Rating: Retains 60%-90% of filtered contents
- Weave: Over-under pattern of intersecting wires
- Shute Wires: Horizontal wires
- Warp Wires: Vertical wires
- Finish: Surface treatment of the mesh
- Galvanized Hardware Cloth: Zinc-coated for extra strength
- Welded Mesh: Wires joined using resistance welding
Explore more wire mesh terminology here.
Understanding Industrial Wire Mesh Gauge Sizes:
The gauge refers to the wire thickness, typically measured in inches. Higher gauge numbers indicate thicker wires, which impacts strength and filtration efficiency. Selecting the right gauge depends on the application. For assistance, consult our gauge table or contact us directly.
View our full gauge table here.
Metal Wire Mesh Materials:
Aluminum:
Aluminum mesh is versatile and cost-effective, prized for its adaptability and ease of shaping. Ideal for filtration, pest control, and lightweight screens.
Brass:
Made of copper and zinc, brass mesh combines strength, durability, and aesthetic appeal. Used in plumbing screens, fireplace guards, and indoor lighting.
Bronze:
Bronze mesh offers durability and visual appeal, weathering to a greenish-brown patina over time. Suitable for industrial uses and decorative projects.
Copper:
Pure copper mesh provides excellent thermal and electrical conductivity, ideal for cryogenic heat exchangers and RFI shielding.
Galvanized Hardware Cloth:
Coated with zinc for rust protection, galvanized mesh is durable, flexible, and low-maintenance, used in gardening, roofing, and rodent control.
Micronic Wire Mesh:
Known for precise filtration, micronic mesh is used in pharmaceuticals, electronics, and water treatment.
Monel Metal Wire Mesh:
Primarily nickel and copper, Monel mesh resists corrosion and high temperatures, used in aerospace and chemical processing.
Plain Steel Wire Mesh:
Affordable and versatile, plain steel mesh is ideal for building construction and scaffolding.
PTFE Coated Wire Mesh:
Coated with non-stick PTFE, this mesh is chemical-resistant and used in food processing and pharmaceuticals.
Sintered Wire Mesh:
Bonded under high heat and pressure, sintered mesh is strong and uniform, used in diffusers and heat exchangers.
Stainless Steel Wire Mesh:
Available in T-304 and T-316 grades, stainless steel mesh is corrosion-resistant and adaptable, used in filtration and fencing.
Welded Stainless Wire Mesh:
Robust and versatile, welded mesh is used in concrete reinforcement and landscaping.
Our Custom Wire Mesh Services:
We offer precision laser cutting, professional slitting, and custom filter discs tailored to your needs. All products are thoroughly cleaned and measured for accuracy.
As a family-owned, woman-led business ISO 9001 certified since 2001, TWP Inc. has been your trusted mesh partner for over five decades. Contact us online or call (800) 227-1570 to explore our industrial-grade solutions.