A Guide to How Drones are Used for Inspections

A Guide to How Drones Are Used for Inspections

Today, drone inspections are being used across almost every industry that requires visual assessments as part of its maintenance procedures. By using a drone to collect visual data on the condition of an asset, these inspections help inspectors avoid dangerous situations.

Inspection drones are revolutionizing traditional inspection methods, allowing inspectors to gather data faster while eliminating slower, riskier manual steps.

For example, inspecting a cell tower manually may require climbing several stories to check a guy-wire, while inspecting an industrial boiler could involve scaling scaffolding over fifty feet high.

But with the use of inspection drones, all of this is changing.

Now, a drone inspection service can fly a drone up a tower or through a boiler, capturing all the necessary visual data for the inspector to complete their assessment.

drone-inspections-flyability-2Indoor inspection drone, the Elios 3

In this guide, we'll explore the best drones for inspections, the purpose of aerial data collection, and the advantages of using drones in inspection tasks.

We'll also look at the various industries currently using drone assessments, and cover some of the different job roles in the drone sector.


The Best Inspection Drones

Selecting the right inspection drone depends entirely on the task at hand. There are hundreds of models available, each with unique features tailored for specific industries or applications.

For large-scale land surveys, a fixed-wing drone with long flight time might be ideal. In windy, low-altitude environments, a multi-rotor or quadcopter could be more suitable due to better maneuverability.

When working in confined spaces, a robust drone like the Elios 3, equipped with a LiDAR sensor and 4K camera, is often the best choice. It’s designed to handle tough environments such as cement silos and underground mines.

What Is a Visual Inspection and Why Is It Important?

A visual inspection involves a thorough review of an asset's components using the naked eye. Often, a drone takes the place of the inspector's eyes, collecting visual data that is reviewed later.

For instance, inspecting a cell tower typically requires climbing it to check for damage. For internal inspections, such as those inside boilers or pressure vessels, inspectors must climb on ropes or build scaffolding to examine every inch of the structure.

Visual inspections are essential for asset management. They help prevent costly replacements and ensure safety by identifying potential hazards before they become critical.

While most drone inspections are visual, they can also include specialized sensors for other types of assessments, such as thermal imaging or multispectral analysis.

Not All Drone Inspections Are Visual

Although many drone inspections are visual, drones can be equipped with sensors for various types of assessments. Any sensor that fits on a UAV can be used for inspection purposes.

For example, agricultural drones use multispectral sensors to monitor crop health, while HVAC inspectors use thermal cameras to detect heat leaks.

Some specialized drones, like the Elios 3, can carry multiple payloads, including radiation detectors, LiDAR scanners, and ultrasonic thickness sensors. This versatility makes them suitable for a wide range of environments.

Where Inspections Fit in the Maintenance Process

Inspections are the first step in any maintenance process. After an inspection, repairs are carried out if needed.

Drones help with the initial inspection phase by entering dangerous areas, such as chimneys or towers, without putting inspectors at risk. If an issue is found, manual repairs are still required, but drones make the initial assessment safer and more efficient.

Drones are just one tool in an inspector’s arsenal, sometimes preferred for specific tasks, and other times supplemented by traditional methods.

The Benefits of Drone Inspections

Drones not only improve safety but also offer significant cost savings. For example, building scaffolding for inspections can be expensive and time-consuming. Using drones can reduce these costs by up to 80-90%.

Additionally, reducing the time inspectors spend in dangerous conditions lowers liability insurance costs. Drones also enable more frequent inspections, which can lead to early detection of issues and improved asset management.

Other benefits include better record-keeping, reduced downtime, and increased operational efficiency.

Read this article from Bloomberg News to learn more about how drones help keep people safe.

Inspection Standards and Formal Inspection Bodies

Many industries are required by law to perform inspections to ensure safety. These standards are set by organizations like API and ASME.

Inspection Standards

Standards vary depending on the industry, but they generally require specific protocols to be followed during inspections. These guidelines help ensure consistency and safety across different sectors.

Formal Inspection Bodies

Formal inspection bodies provide certified inspectors who ensure that inspections follow mandated standards. These professionals undergo rigorous training to evaluate whether tools like drones meet the required criteria.

Do Formal Inspection Bodies Allow Drones to Be Used in Inspections?

Most standards organizations are flexible and do not endorse specific tools. Instead, they rely on individual inspectors to determine whether a given tool, like a drone, meets the necessary requirements.

Several class societies have certified drone-based inspections, focusing on the data collected rather than the tool itself.

Drone Inspections by Industry

Drone inspections are used across various industries, from agriculture to mining. Each sector has unique needs and challenges that drones help address.

Below is a list of industries utilizing drone inspections, along with details on how they are applied and the benefits they offer.

If you're interested in starting a drone business or working in-house, this list is a great starting point for exploring opportunities.

One key distinction is between indoor and outdoor inspections, as the requirements for each differ significantly.

List of Industries

  • Agriculture
  • Chemicals
  • Construction
  • Infrastructure & Utilities
  • Insurance
  • Power Generation
  • Mining
  • Oil & Gas
  • Public Safety
  • Other Drone Inspection Scenarios

Agriculture Drone Inspections

Drones are increasingly used in agriculture for monitoring crops, livestock, and farmland. They provide valuable insights into crop health, irrigation, and soil conditions.

This data helps farmers optimize yields and manage resources more efficiently. Drones also save time by quickly gathering information that would otherwise take hours to collect manually.

Chemical Industry Drone Inspections

Inspections in the chemical industry help ensure the safe storage and handling of hazardous materials. Drones reduce exposure risks and eliminate the need for scaffolding, offering both safety and cost benefits.

Construction Drone Inspections

Construction companies use drones to monitor project progress, identify issues, and improve efficiency. Aerial data provides detailed insights into site conditions, helping prevent delays and budget overruns.

Infrastructure & Utilities Drone Inspections

Drones are used for inspecting bridges, power lines, and other infrastructure. They allow for quick, safe assessments, especially in hard-to-reach areas, reducing the need for dangerous manual inspections.

Power Generation Drone Inspections

Power plants use drones to inspect boilers, turbines, and other critical assets. This approach enhances safety and reduces the cost associated with traditional inspection methods.

Mining Drone Inspections

Drones are vital in mining for inspecting unstable areas like stopes. They provide critical data without exposing workers to hazardous underground conditions, improving safety and operational efficiency.

Oil & Gas Drone Inspections

The oil and gas industry uses drones to inspect storage tanks, pipelines, and offshore rigs. This technology reduces risks and costs, making inspections more efficient and safer for personnel.

Public Safety Drone Inspections

Drones play a crucial role in public safety, from search and rescue operations to crime scene investigations. They provide real-time data and enhance situational awareness for emergency responders.

Maritime Drone Inspections

In the maritime sector, drones are used for ship inspections, reducing the need for confined space entry. They provide detailed data on hulls, ballast tanks, and cargo areas, improving safety and efficiency.

Sewer & Water Treatment

Drones are used to inspect sewers and water treatment facilities, where conditions can be dangerous. They help collect data safely, reducing risks for inspectors and improving maintenance processes.

The Future of Inspection Drones

As more industries adopt drone inspections, the technology continues to evolve rapidly. With advancements in sensors, AI, and automation, the future of drone inspections looks even more promising.

This guide covers a variety of industries that benefit from drone inspections, but there are many more applications yet to be explored. As the technology improves, the possibilities for drone use in inspections will only continue to expand.

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