Innovative Idea Promotes Development of Machine Tool Industry in China

Innovative Idea Promotes Development of Machine Tool Industry in China Although China's machine tool industry has achieved leapfrog development in a short span of several decades, the gap still exists and its core competitiveness is still insufficient. Researcher Luo Baihui believes that forward-thinking companies should pursue sustainable and healthy growth with superior quality in order to adapt to industrial upgrading. At the time of China's economic restructuring and industrial transformation and upgrading, the machine tool business is under various pressures, and only those companies that have taken the lead in R&D and innovation can lead the market demand, adapt to the needs of industrial upgrading, and gain momentum for sustainable development.

Upgrade direction: intelligent manufacturing

From a phenomenological point of view, Chinese machine tool users are fighting for price, and their pursuit of use is simple. However, such results inevitably lead to serious product homogeneity and inevitable low-price competition. Luo Baihui believes that low-price competition cannot be successful in China, and that Chinese machine tools must be differentiated in order to upgrade, and increase the added value of users through smart innovation. Of the total market consumption of machine tools in China, 60% are imported, joint ventures, and 40% are domestically produced. This 40% of the domestic machine tool competition is mainly low-end products, most of the imports are high-end products. He further explained that even though China's machine tools have made great progress in these decades, the problem of rampant nature is still constraining the pace of advancement. On the one hand, low-end production capacity is excessive, and on the other hand high-end production capacity is obviously insufficient.

From the supply side, many machine tool manufacturers first think of price cuts and pressure on the supply chain when they encounter market pressure, rather than trying to increase the added value. Excessive pursuit of reducing costs, resulting in declining supporting quality, vicious price competition, poor corporate profits, limited profits, so that companies weaken the ability to re-development.

From the user's end, due to the user's overuse in the pursuit of simple, convenient, and trouble-free, directly leading to over-standardized machine tools, process adaptability is not good. This is like the difference between a point-and-shoot camera and a professional camera. If we are always stubborn in fool-type applications, we cannot use the secondary development in the machine tool manufacturing process, we will not be able to integrate the upstream and downstream process routes, and the level of Chinese machine tool manufacturing will be difficult to achieve world-class. This is the main gap between domestic machine tools and international advanced machine tools.

Luo Baihui believes that the transformation and upgrading of the machine tool industry must find the right direction and method, that is, to build a variety of multi-dimensional management system (law, system, policies and measures) under the premise of strengthening the intelligent manufacturing, and establish and The synergy and high independent quality monitoring system.

Recently, the National Development and Reform Commission, the Ministry of Finance, and the Ministry of Industry and Information Technology jointly issued the "Notice on Organizing and Implementing the Special Project for the Development of Intelligent Manufacturing Equipment in 2013", which requires the continued organization and implementation of special projects for the development of intelligent manufacturing equipment. One of the main contents of China's special support in 2013 is the digital workshop, which aims to promote the application and system integration of intelligent manufacturing system innovation products in machinery manufacturing, textiles, printing, biopharmaceuticals, and composite materials, and improve the level of manufacturing intelligence.

Upgrade path: open innovation <br> <br> industrial upgrading also need to have direction path, Luo Hui in view, machine tool manufacturing to the intelligent, thinking first of all need intelligent tools for developers, but it is a necessary requirement and intelligent machine The supporting numerical control system must have a good openness, which is a key prerequisite for intelligent manufacturing. Only on an open CNC system platform will people have the opportunity to incorporate your innovative ideas into the machine tool. The machine tool manufacturers must keep up with the development requirements of the processing technology, and create more optimized process strategies for end users through secondary development, as well as ease of use in indirect machining operations such as programming, installation, debugging, maintenance, and networking.

In China, many OEMs have long used non-open CNC systems. Although it seems to be easy to use and the wiring is simple, in the end, the machine tool has not formed secondary development capability. Over time, people engaged in machine tool R&D will lose their awareness of secondary development. Just as people use point-and-shoot cameras, it seems to be convenient. Over time, people lose the coordination of the relationship between aperture, speed, lens, and scene. They can only record images. The industrial upgrading, intelligent innovation is to use professional cameras to create different forms of photography through their own ideas.

However, it is very gratifying that there are already some forward-looking machine tool manufacturers that have already seen the importance of the secondary development of numerical control systems. For example, the BRIO series of CNC machine tools developed by Siemens and Shenyang Machine Tools has created even the most economical vehicles and milling machines. There has also been considerable integration of smart elements. At the same time, we must also pay attention to research on international advanced machine tools. We must in-depth study of its process concepts and innovative methods. If we simply track its mechanical structures, and other hard indicators such as accuracy, we will see that we only see the continuous play of international advanced machine tools.” "Transformers", but I do not know why.

Needless to say, Chinese machine tool companies all want to make progress, but the key is how to do it? Who will lead? In this regard, Luo Baihui said that first of all, the concept should be updated, a company's innovation must have advanced innovative ideas and methods; followed by a deep corporate culture, including systems, systems, and throughout the technology and management; In addition, a Excellent companies must also have healthy qualities and noble social responsibilities before they can be called from excellent to excellent.

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