Adjusting ideas, innovating mechanisms, realizing the historic renaissance of “the hometown of machine tools”? Visiting Shenyang Machine Tool (Group)

Northeast China's CEOs revitalize and adjust ideas and innovation mechanism to achieve the historic revitalization of "the hometown of machine tools". Visiting the general manager of Shenyang Machine Tool (Group) Co., Ltd. Guan Xiyou, using the old industrial base to transform Dongfeng, paying attention to product structure adjustment to the national defense major equipment support industrialization base The goal is to integrate and reorganize the adjustment and transformation of the old industrial bases in Northeast China. The picture shows that the general manager of Shenyang Machine Tool (Group) Co., Ltd. Guan Xiyou adjusts the ideas and innovation mechanism to realize the historical revitalization of “the hometown of machine tools”. Guan Xiyou, general manager of the limited liability company / reporter Tan Tan correspondent Ma Shaoyan Guan Xiyou, graduated from Tongji University, majoring in mechanical engineering, senior engineer. The development of the complete set of CNC machining equipment for the Shanghai Maglev train project, which he participated in and hosted, created the shortest delivery time in the history of machine tool manufacturing in China.

In 2001, he received a special allowance from the State Council.

As an expert-type corporate CEO, Guan Xiyou accepted an exclusive interview with reporters on how to revitalize Shenyang Machine Tool.

On September 29 this year, the foreign correspondent in Beijing made a special trip to Shenyang Machine Tool for an interview. Previously, many domestic media also directed the lens to Shenyang machine tools. At the 7th Beijing International Machine Tool Fair and at the 2nd China International Equipment Manufacturing Expo, Shenyang Machine Tools received wide attention with the newly revised product image and machine tool production and sales, and the production and sales of CNC machine tools. . China's first ordinary lathe, the first radial drilling machine, the first horizontal boring machine and the first automatic lathe carried the heavy industrial civilization of "the hometown of machine tools" while the country was in the "five-five" and "two-five" periods. Among the 156 projects under construction, Shenyang Machine Tool played an important role. Some people have done such statistics. In domestic metal Cutting Machine tools, there are 10 signs for every 100 units that are made in "Shenyang". The reason why Shenyang Machine Tool attracts attention is not the glory of history, but its rapid development in recent years, which has rapidly shortened the explosive power gap with its foreign counterparts. From 2000 to 2002, Shenyang machine tool sales revenue increased by more than 50% for three consecutive years; the numerical control rate of output value increased from less than 10% in the early period of the "Ninth Five-Year Plan" to more than 50% at present; medium and high-end CNC machine tools have entered the core manufacturing fields of key industries such as automobile, defense, military, aerospace and other industries in batches, and have been the top 100 enterprises in China's machinery industry. In the past three years, the economic volume of Shenyang machine tools has doubled, which is equivalent to re-creating a "Shenyang machine tool." The rapid development of Shenyang machine tools has provided a pioneer for the historic renaissance of the Chinese machine tool industry. In this regard, Guan Xiyou believes that as the "master machine" of the equipment manufacturing industry, the machine tool industry will play an important role in the revitalization of the old industrial base, because the manufacturing level of the machine tool affects and restricts the development speed and level of other industries. In this sense, the revitalization of the old industrial base is the historical mission of Shenyang Machine Tool. Guan Xiyou believes that the revitalization of the machine tool manufacturing industry must tap the internal motivation of the enterprise, take the mechanism innovation as a breakthrough, fully mobilize the enthusiasm of the people, and maximize the potential for the rapid development of state-owned enterprises. In 2002, Shenyang Machine Tool made a drastic reform of the organization and distribution of labor systems. The affiliated enterprises reduced the number of management departments by 89, with an average reduction of 46%; the middle-level and above cadres reduced by 58%. In the three system reforms, 20, the establishment of the employee evaluation system and the exit system, the implementation of the last elimination system, the cadre elimination rate of 10% Above, the employee elimination rate is 6% or more. In Shenyang No. 1 Machine Tool Plant, the factory technical department with more than 200 people eliminated 26 technicians at the end. At the same time, in order to attract talents, Shenyang Machine Tool stipulates that the monthly salary of undergraduate graduates is 4,000 yuan, and the bottom line of graduate students' monthly salary is 5,000 yuan. At present, undergraduate and graduate students from a number of famous universities such as Tsinghua University, Northeastern University, Jilin University, and Dalian Polytechnic have joined Shenyang Machine Tools. Not long ago, the expert team of the Ministry of Science and Technology went to Shenyang Machine Tool to inspect the assembly board of the first machine tool factory in Shenyang. The experts found that the monthly income of an assembler reached 7,000 yuan. He did not believe it until he met with the employee. Eliminated suspicion. Nowadays, the "Chuhe Hanjie", which is "not afflicted with unequalness and suffering from inequality", has already been broken. The huge contrast between employees' monthly income of 4,000 yuan and 500 yuan has not caused much reaction, because "the job depends on competition, the improvement depends on performance, and the income depends on "Contribution" has become a concept that is widely recognized by employees. Mechanism innovation has injected a strong impetus into the extraordinary development of Shenyang machine tools. In 2002, with 19% reduction in employees and no production equipment, the output of machine tools continued to rise. The annual output of machine tools reached 17017 units, an increase of 76.6% year-on-year. The market share jumped from 11.4% to 20.4%. In 2001, it increased by 9 percentage points.

Referring to the development status of the domestic machine tool industry, Guan Xiyou believes that the machine tool manufacturing industry is still in the developed countries in the mid-1990s. The proportion of new technology and technology-intensive products is low, and the technological content of machine tool manufacturing is improved by high technology. Providing advanced equipment for economic development is the purpose of the country to revitalize the old industrial base. Guan Xiyou believes that there is no permanent advantage for enterprises, and the only advantage that can be extended is its ability to create new advantages. In order to maintain the technological leading edge in the same industry in the country and create new advantages, in the past three years, Shenyang Machine Tool has developed nearly 50 kinds of CNC machine tools through various technologies such as introducing technology, independent development, joint design, joint venture and cooperation. Products, many of which meet or are close to the international advanced level, a number of products fill the domestic gap. At present, the numerical control products of Shenyang Machine Tool have been serialized, adopting modular design, high-speed, high-precision and high-efficiency CNC machine tools have been exhibited at large-scale exhibitions at home and abroad. Since 2002, Shenyang Machine Tool has established a virtual product development model, aiming at major projects, attracting talents from domestic universities and research institutes to participate in the development, forming design ideas, and engaging in product support globally, thus manufacturing workshops for Shenyang machine tools. Extending to the world, greatly improving the speed and grade of new product development, the design cycle of new products has been shortened from 9 months to 3 months; the numerical control rate of output value has risen to 52%; the domestic market share of CNC machine tools has reached 20%. , ranking first in the industry. Shenyang Feidia CNC Co., Ltd. and Shenyang Feidia High Speed ​​Milling Machine Co., Ltd., which are established in cooperation with well-known Italian companies, are expected to break the technical bottleneck of domestic CNC machine tools. In recent years, Shenyang Machine Tool has been committed to improving the quality and status of Chinese machine tools and becoming a pioneer in the equipment manufacturing industry. During the "Eighth Five-Year Plan" and "Ninth Five-Year Plan" period, Shenyang Machine Tool took charge of a number of industrial science and technology research projects, and transformed scientific research projects into serialized and industrialized products, which were applied in various fields. In the "Tenth Five-Year" National Science and Technology Research Project "Precision Manufacturing and Numerical Control Key Technology Research and Application Demonstration", Shenyang Machine Tool will once again be the only three machine tool industry research and development topics "multi-function composite machining CNC machine tools", "high speed, high efficiency "CNC machine tools", "large-scale milling and CNC machine tools and key technology development" were included in one fell swoop, and seized the commanding heights of technological innovation. Shenyang Machine Tool has won three awards in one fell swoop, which reflects the overall strength of technological innovation. At present, all three topics have been completed and industrialized. Shenyang City has listed CNC machine tools as a major project for the "10th Five-Year" scientific and technological research, focusing on solving seven major technical problems, developing 23 kinds of high-end CNC machine tools, and achieving a production value of 2.2 billion yuan for CNC machine tools.

Key technology and equipment industrialization support technology and application "The announcement of the bid-winning notice, the historical responsibility of realizing the industrialization of high-speed CNC machine tools falls on the shoulders of Shenyang machine tools. This project will drive high-speed movement and high acceleration/deceleration of CNC machine tools. Key technologies such as system, high-speed transmission system dynamic characteristics and thermal balance and reliability, high-speed hydraulic chuck and oil selection and equipment adjustment, high-motion precision guide rail structure design, and opposed spindle synchronization have been achieved. The design work has been completed and the focus has shifted to the manufacturing stage.

At present, 70% of CNC machine tools that need to be equipped in the domestic automobile industry still need to rely on imports. China is the country with the largest number of machine tools in the world, but the proportion of CNC machine tools is far lower than that of developed countries such as the United States and Japan. There is a lot of room for development. In fact, whoever masters the core technology will be able to take the initiative to lead the industry and technology development, occupy a dominant position in the competition, and win the momentum for sustainable development. At this point, Shenyang machine tools still have to do a lot of work. Guan Xiyou does not confess the current problems of Shenyang machine tools, such as low productivity, product structure still needs further adjustment, new product development speed is not fast, and so on. Speaking of the strategic goal of Shenyang's machine tool development, Guan Xiyou showed strong confidence that the company's medium-term development goal is to achieve two multiplier plans. The first step is to start the integration process in three years from 2003. Create a unified market brand, double the economic scale, enter the second step of the world's top 20 machine tools, and then implement cross-regional mergers and acquisitions in three years or so, realize the second multiplication plan, lay the industry dominance, and thus achieve World-renowned brands, the goal of building world-renowned companies. This year, the Group's total industrial output value is expected to reach 2.5 billion, a year-on-year increase of 75%, and is expected to reach 3 to 3.5 billion yuan next year. According to this increase, the goal of doubling again is expected to be realized ahead of schedule.

The "hometown of machine tools" marked by Shenyang machine tools is revealing the bright background of the old industrial base to create history and win the future.矽

(Finish)

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