Customized High Precision Iron Casting Turbo Exhaust Manifold

September 12, 2020

Model NO.: Cusotmized
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100
Standard: According to Customer Requirement
Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, as Customer Request
Item Name: Precision Iron Casting Turbo Exhaust Manifold
Blank Process: Sand Casting or Shell Molding Casting
Casting Tolerance: CT9-11 for Iron Casting
Machining Process: Drilling, Milling, Boring etc.
Rough Surface Roughness: Ra25-100 Exhaust Manifold
Casting Blank Weight: Range From 0.01kg-1000kg
Package: Multiplayer Wood Box with Big Plastic Bag Inside
Lead Time: 45 Days for Exhaust Manifold
Service: Metal Parts Solution as Per Customer′s Drawing
Trademark: Matech Industry
Transport Package: Multiplayer Wood Box with Big Plastic Bag Inside
Specification: Customized
Origin: China Shanghai
HS Code: 8480300000
Model NO.: Cusotmized
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: Ra25-100
Standard: According to Customer Requirement
Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008, as Customer Request
Item Name: Precision Iron Casting Turbo Exhaust Manifold
Blank Process: Sand Casting or Shell Molding Casting
Casting Tolerance: CT9-11 for Iron Casting
Machining Process: Drilling, Milling, Boring etc.
Rough Surface Roughness: Ra25-100 Exhaust Manifold
Casting Blank Weight: Range From 0.01kg-1000kg
Package: Multiplayer Wood Box with Big Plastic Bag Inside
Lead Time: 45 Days for Exhaust Manifold
Service: Metal Parts Solution as Per Customer′s Drawing
Trademark: Matech Industry
Transport Package: Multiplayer Wood Box with Big Plastic Bag Inside
Specification: Customized
Origin: China Shanghai
HS Code: 8480300000
Customized High Precision Iron Casting Turbo Exhaust Manifold

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 

 Main blank Process for Casting
 Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 

 Blanks Tolerance -Casting  Tolerance		 CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process

 Applicable Material		  (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 

 Casting Blank Size  /Dimensions		 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement

 Casting Blank Weight		 Range from 0.01kg-1000kg for casting iron

 Applicable Machining Process
 CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 

 Machining Tolerance
From 0.005mm-0.01mm-0.1mm

 Machined Surface Quality
Ra 0.8-Ra3.2, according to customer requirement

 Applicable Heat Treatment
 Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

 Applicable Finish Surface  Treatment
 Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 

 MOQ
For iron casting : 100pcs
For Machining : 50pcs

 Lead Time
45days from the receipt date of deposit for iron casting exhaust manifold

Factory show
 
Customized High Precision Iron Casting Turbo Exhaust Manifold
 		 Customized High Precision Iron Casting Turbo Exhaust Manifold
 


Matech Industry ltd specializes in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both China and Export Market .

To satisfy different mechanical and functional requirements from our customers we are able to make a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Package 
Customized High Precision Iron Casting Turbo Exhaust Manifold
 		 Customized High Precision Iron Casting Turbo Exhaust Manifold
 

Contact us


Customized High Precision Iron Casting Turbo Exhaust Manifold Customized High Precision Iron Casting Turbo Exhaust Manifold

General Products      
 Application/Service Area
 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 

 Main blank Process for Casting
 Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 

 Blanks Tolerance -Casting  Tolerance		 CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process

 Applicable Material		  (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 

 Casting Blank Size  /Dimensions		 2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement

 Casting Blank Weight		 Range from 0.01kg-1000kg for casting iron

 Applicable Machining Process
 CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 

 Machining Tolerance
From 0.005mm-0.01mm-0.1mm

 Machined Surface Quality
Ra 0.8-Ra3.2, according to customer requirement

 Applicable Heat Treatment
 Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

 Applicable Finish Surface  Treatment
 Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 

 MOQ
For iron casting : 100pcs
For Machining : 50pcs

 Lead Time
45days from the receipt date of deposit for iron casting exhaust manifold

Factory show
 
Customized High Precision Iron Casting Turbo Exhaust Manifold
 		 Customized High Precision Iron Casting Turbo Exhaust Manifold
 


Matech Industry ltd specializes in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both China and Export Market .

To satisfy different mechanical and functional requirements from our customers we are able to make a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Package 
Customized High Precision Iron Casting Turbo Exhaust Manifold
 		 Customized High Precision Iron Casting Turbo Exhaust Manifold
 

Contact us


Customized High Precision Iron Casting Turbo Exhaust Manifold

"Gravity Die Casting. A permanent mould casting process, where the molten metal is poured from a vessle of ladle into the mould, and cavity fills with no force other than gravity, in a similar manner to the production of sand castings, although filling cn be controlled by tilting the die."

Gravity Die Casting

Sometimes referred to as Permanent Mould, GDC is a repeatable casting process used for non-ferrous alloy parts, typically aluminium, Zinc and Copper Base alloys.

The process differs from HPDC in that Gravity- rather than high pressure- is used to fill the mould with the liquid alloy.

GDC is suited to medium to high volumes products and typically parts are of a heavier sections than HPDC, but thinner sections than sand casting.

There are three key stages in the process.

  1. The heated mould [Die or Tool] is coated with a die release agent. The release agent spray also has a secondary function in that it aids cooling of the mould face after the previous part has been removed from the die.
  2. Molten metal is poured into channels in the tool to allow the material to fill all the extremities of the mould cavity. The metal is either hand poured using steel ladles or dosed using mechanical methods. Typically, there is a mould [down sprue" that allows the alloy to enter the mould cavity from the lower part of the die, reducing the formation of turbulence and subsequent porosity and inclusions in the finished part.
  3. Once the part has cooled sufficiently, the die is opened, either manually or utilising mechanical methods.

Advantages

  • Good dimensional accuracy
  • Smoother cast surface finish than sand casting
  • Improved mechanical properties compared to sand casting
  • Thinner walls can be cast compared to sand casting
  • Reverse draft internal pockets and forms can be cast in using preformed sand core inserts
  • Steel pins and inserts can be cast in to the part
  • Faster production times compared to other processes.
  • Once the tolling is proven, the product quality is very repeatable.
  • Outsourced Tooling setup costs can be lower than sand casting.

Gravity Casting Parts

Gravity Casting Parts,Aluminum Alloy Gravity Casting Parts,Aluminum Gravity Die Casting Parts,Gravity Casting Aluminum Parts

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