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Tube End Forming Machine with Ce Certificate (3CPV)
**3CPV Semi-Automatic Tube End Finish Machine**
**Description:**
The 3CPV Semi-Automatic Tube End Finish Machine is a versatile and efficient solution for preparing the ends of metal tubes. It can perform chamfering, squaring, deburring, flaring, and beading all in one unit. With quick tooling changes, it allows for seamless transitions between different operations, making it ideal for various industrial applications.
**Model:** 3CPV
**Application:**
This machine is used for deburring, flaring, and beading on both the inside and outside of metal round tube ends. It is particularly suitable for processing stainless steel, aluminum alloys, and titanium alloys.
**Introduction:**
The 3CPV machine offers a complete range of end-finishing capabilities. Whether you need to prepare a tube for welding, fitting, or further processing, this machine ensures precision and efficiency. The ability to switch between functions with minimal effort makes it a valuable asset in any workshop or production line.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube Wall Thickness for Flaring: Stainless Steel: 0.4–2.5 mm, Aluminum Alloy: 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube Wall Thickness for Beading: Stainless Steel: ≤1 mm, Aluminum Alloy: ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (varies by material and wall thickness)
- Tube Material: All types of titanium alloys, stainless steel, and aluminum alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die change allows for flaring and beading without downtime.
3. Pneumatic cylinder clamping ensures a tight grip while preventing damage to the tube.
4. Thin clamps and dies allow for processing of tubes as short as 15 mm.
5. Feed and clamp cylinders are linked for automated operation.
6. Equipped with an asynchronous motor spindle with variable frequency control for precise speed adjustment.
7. Tube feeding length positioning ensures accurate and repeatable results.
8. Eccentric flaring center enables multiple sizes and wall thicknesses to be processed.
9. Chamfer/deburring dies can also be used for flaring, reducing die inventory and setup time.
**Main Components:**
- Top-mounted spindle for easy access, especially for complex-shaped tubes.
- Variable frequency motor control for high precision.
- Front-mounted clamp capable of gripping tubes as short as 15 mm.
- Chip groove design for efficient dust removal.
- Dual feed system (cylinder and handwheel) for smooth and energy-efficient operation.
- Adjustable tube feed stopper with mechanical lock.
- Spindle feed position ensures consistent processing and avoids interference.
- Protective organic glass cover and waste box for safety and cleanliness.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that allows for flexible flaring of various tube sizes and wall thicknesses.
2. **Flaring Dies:** Can be used for chamfering, deburring, and squaring, reducing the number of required tools.
3. **Die Adapter:** For installing small-dimension flaring or beading dies.
4. **Squaring/Deburring Head:** Smart design with adjustable blades that can handle different tube dimensions and wall thicknesses.
5. **Beading Head:** Used with beading tips or arbors to process tubes as small as 6 mm.
The 3CPV Semi-Automatic Tube End Finish Machine is a reliable and cost-effective choice for manufacturers looking to streamline their tube processing operations. Its versatility, precision, and ease of use make it a must-have in any modern workshop.