Tube End Beading Machine with Ce Certificate (TEF508CPV)

TEF508CPV Automatic Tube End Finish Machine
Description: Automatic Tube End Finish Machine
Model: TEF508CPV
Application:Ideal for deburring, flaring, and beading on both the inside and outside of metal round tubes.
Introduction:
The TEF508CPV is a highly versatile machine that can perform multiple operations such as chamfering, deburring, and squaring. It also supports flaring and beading with minimal tooling changes, making it an efficient choice for tube end finishing tasks.
Main Specifications:
  1. Dimensions: 580 x 820 x 1200 mm
  2. Weight: 350 kg
  3. Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
  4. Power Consumption: 4.5 kW
  5. Air Pressure: 0.4–0.8 MPa
  6. Clamping System: Pneumatic
  7. Clamping Force: ≥10 kN
  8. Rotation Axis: Servo Motor, 2.0 kW
  9. Forward Axis: Servo Motor, 2.0 kW
  10. Tube Position Axis: Servo Motor, 0.2 kW
  11. Coaxiality of Rotation Spindle and Clamping Shaft: ≤0.02 mm
  12. Forward Axis Positioning Accuracy: ≤0.01 mm
  13. Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
  14. Rotation Axis Deflection: ≤0.01 mm
  15. Control Mode: Digital Control
  16. Control Variables Include:
  • Clamp opening and closing
  • Rotation axis direction and speed
  • Forward axis origin, enable position, feed position, limit position, and speed
  • Position axis origin, feed position, and speed
  • Positioner plate opening and closing
Capacity:
  1. Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
  2. Tube Wall Thickness for Chamfer/Squaring/Deburring: ≤10 mm
  3. Tube OD for Flaring: Φ3–50 mm
  4. Tube Wall Thickness for Flaring: Stainless Steel (0.4–1 mm), Aluminum Alloy (0.5–1.5 mm)
  5. Flaring Method: Eccentric Inner Diameter Rotary Swage
  6. Tube OD for Beading: Φ6–45 mm
  7. Tube Wall Thickness for Beading: Stainless Steel (≤0.5 mm), Aluminum Alloy (≤1 mm)
  8. Beading Method: Inner Diameter Rotary Swage
  9. Minimum Clamp Length: 10 mm (varies based on material and wall thickness)
  10. Tube Material: All types of titanium alloys, stainless steel, and aluminum alloy
Features:
  1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
  2. Quick die change allows for flaring and beading operations with minimal downtime.
  3. Pneumatic clamping ensures tight grip while protecting the tube from damage.
  4. Thin clamps and dies allow processing of tubes as short as 10 mm.
  5. Forward axis uses absolute value servo motor for precise digital control of feed distance.
  6. Rotation axis features digital speed control for versatility across different materials.
  7. Tube position axis offers accurate digital length control for consistent results.
  8. Automatic operation with foot switch for start, feed, and reset functions.
  9. Eccentric flaring center enables processing of various sizes and wall thicknesses.
  10. Chamfer/deburring tools can double as flaring dies to reduce inventory and setup time.
Key Components:
  1. Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
  2. Servo motor control ensures high-precision spindle operation.
  3. Front clamp can securely hold tubes as short as 10 mm. The compact design ensures flexibility for complex tubing.
  4. Smart chip groove in the clamp helps smoothly direct debris into the waste box.
  5. Tube feed stopper rises automatically when the spindle moves forward, with adjustable feed length.
  6. Organic glass protective cover and waste box provide safety and waste collection.
Tooling Options:
  1. Flaring Center: An eccentric shaft that can handle various tube sizes and wall thicknesses.
  2. Flaring Dies: Can be used for chamfering, deburring, and squaring, reducing the need for multiple tools.
  3. Chamfer/Deburring Head: Adjustable blade positions allow for multiple tube dimensions and thicknesses. 
  4. Beading Head: Compatible with beading tips or arbor, capable of handling tubes as small as 6 mm.

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Dymatic Chemicals, Inc. , https://www.dymachem.com