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Rcdb-5 Series Dry Electromagnetic Separator
Natural Cooling Hanging Type Electromagnetic Separator Series Rcdb-3
Ply-Wooden Box
**PART I: Technical Data**
- Rated Voltage: DC-220V
- Duty Cycle: TD-60%
- Steel Temperature: Below 150°C
- Model: RCDB-3
- Suitable Belt Width: 300 mm
- Erection Height: < 75 mm
- Magnetic Induction: ≥ 57 mT
- Material Thickness: ≤ 50 mm
- Excitation Power: ≤ 0.5 kW
- Applicable Belt Speed: ≤ 2.5 m/s
- Diameter: 400 mm
- Weight: 220 kg
**Note:**
1. It is recommended to use multiple separators and excite them alternately to maintain a cold-state operation, ensuring strong and stable magnetic attraction. The PLC-controlled system allows for regular iron discharge and includes sound and light alarms for alerts.
2. Coil temperature monitoring equipment can be provided upon request. Weighing systems are also available to detect and remove heavy iron pieces while triggering an alarm.
**PART II: What is a Magnetic Separator?**
A magnetic separator is a device that uses a rotating drum to create a powerful magnetic field. As materials pass through the separator, non-magnetic particles fall out through a mesh at the base, while magnetic particles are attracted to the sides of the drum. These separators are widely used in both continuous and batch processing applications.
Common applications include removing unwanted metal from shipments, purifying ores, separating recyclable components, and ensuring material purity. They come in various sizes, from small lab units to large industrial models used in recycling centers.
The **RCDB series**, also known as the **PDC disc-type electromagnetic separator**, is specifically designed to extract iron from non-magnetic powdery or granular materials.
**Key Features:**
1. Advanced computer simulation design ensures deep penetration, high magnetic gradient, and maximum attracting force.
2. The shell is made of sealed steel plates and has passed strict air-tight tests. A vacuum-filled epoxy resin between the coil and shell ensures reliable performance under harsh conditions.
3. Natural cooling mode reduces the risk of overheating and failure.
4. All technical specifications meet or exceed the national standard JB/T7689-2004. The separator can remove up to 35 kg of iron from non-magnetic materials with a removal rate of over 95%.
**PART III: Installation Instructions**
The Natural Cooling Hanging Type Electromagnetic Separator Series Rcdb-3 can be installed either at the head or middle of a conveyor belt. Regardless of the installation position, the following must be ensured:
- The separator should be positioned at the top of the conveyor.
- It must be aligned vertically with the conveyor belt.
- There should be a lifting point on the conveyor’s top. Adjustable lifting chains are available, or a frame can be used to fix the separator above the conveyor.
This model is a manual discharge type, meaning workers will need to remove iron particles using a non-magnetic scraper plate. You may want to check if you require a non-magnetic roll or a traveling car, depending on your application.
