Frp Pp Honeycomb Sandwich Panel,Fiberglass Honeycomb Panels,Aluminium Honeycomb Sandwich Panel,Honeycomb Core Sandwich Panels YANGZHOU MAXTONE COMPOSITE CO.,LTD. , https://www.maxtonetruckbody.com
Horizontal Type Cylinder Shot Blaster
Our shot blasting machine is specifically designed for gas cylinders. It uses high-speed shots to clean the surface of the cylinder, removing oxide scale and creating a silver-gray finish while eliminating internal stress. This process enhances the surface adhesion, improves the mechanical properties, and increases the compressive pre-stress, thus boosting rigidity and durability.
**Key Specifications:**
- **Model No.:** Longterm Machinery
- **Production Scope:** Product Line
- **Efficiency:** 250 pcs/hour
- **Workpiece Weight:** <50 kg
- **Workpiece Size:** 6kg, 12kg, 25kg, 48kg, or Customized
- **Number of Shot Blasting Machines:** 4, 6, or Customized
- **Machine Total Power:** 83.5 kW
- **Cylinder Thickness:** 2.65–4 mm
- **Cylinder Diameter:** 250–800 mm or Customized
- **Controller:** PLC
- **Machine Name:** LPG Gas Cylinder Shot Blaster
- **Cylinder Material:** HP295
- **Trademark:** LONGTERM
- **Transport Package:** Standard Seaworthy Package
- **Origin:** China
This shot blasting machine is an essential part of the automatic LPG gas cylinder production line, ensuring a clean and durable surface before painting or coating. The process not only improves the appearance but also enhances the longevity of the cylinder by increasing its resistance to corrosion and fatigue.
**Automatic LPG Gas Cylinder Production Line Overview:**
The production line includes a wide range of machines designed for efficient and precise manufacturing of LPG cylinders. Here is a list of key equipment:
| No | Machine Name |
|----|--------------|
| 1 | Mechanical Decoiler, Straightening, and Blanking Line (with Scrap Shearing Machine) |
| 2 | Deep Drawing Machine |
| 3 | Automatic Flushing Machine for Deep Drawn Heads |
| 4 | Automatic Trimming & Polishing Machine |
| 5 | Automatic Hole Punching & Logo Making Machine |
| 6 | Automatic Socket Welding Machine |
| 7 | Automatic Handle Welding Machine |
| 8 | Lower End Dish Trimming and Polishing Machine |
| 9 | Lower End Dish Automatic Joggling Machine |
| 10 | Automatic Bottom Base Welding Machine |
| 11 | Assembly and Spot Welding Machine |
| 12 | Circumferential Welding Machine |
| 13 | LPG Gas Furnace (Heat Treatment) |
| 14 | Automatic Online Hydro Testing Machine |
| 15 | Drying Oven |
| 16 | Shot Blasting Machine |
| 17 | Zinc Metalizing Machine |
| 18 | Powder Coating Line or Liquid Painting Line |
| 19 | Valve Mounting Machine |
| 20 | Air Leakage Testing Machine |
| 21 | Printing Machine |
| 22 | Handle Decoiler & Straightening and Cutting Line |
| 23 | Handle Hole Punching Machine |
| 24 | Hydraulic Presser – Letter Stamping (Optional) |
| 25 | Handle End Bending Machine (Optional) |
| 26 | Hydraulic Coding Machine |
| 27 | Handle Rolling Machine |
| 28 | Handle Top R Forming Machine |
| 29 | Handle Low R Forming Machine |
| 30 | Vertical Bottom Base Rolling Machine |
| 31 | Double Welding Position Welding Fixture |
| 32 | Base Forming Machine |
| 33 | Hydraulic Precision Sheet Shearing Machine (33KG Only) |
| 34 | Sheet Rolling Machine (33KG Only) |
| 35 | Automatic Seam Welder (33KG Only) |
**Production Process:**
The production process begins with the mechanical decoiling and straightening of steel coils, followed by blanking and deep drawing to form the cylinder shape. Afterward, the heads are flushed, trimmed, and polished. The machine then punches holes and stamps logos on the top of the cylinder, while the handle and valve seat rings are welded automatically. Finally, the cylinders are tested, dried, shot blasted, coated, and finished with printing and packaging.
**Features of the Shot Blasting Machine:**
- Removes rust, oxide layers, and burrs from the cylinder surface
- Cleans welding slag and gives a metallic luster
- Improves surface adhesion for better paint bonding
- Enhances anti-fatigue and anti-rust properties
- Increases the structural integrity and lifespan of the cylinder
**Additional Equipment:**
- **Hydraulic Precision Sheet Shearing Machine**
- **Four-Roller Rolling Machine (includes loading and unloading)**
- **LPG Gas Furnace** – For annealing with adjustable time and self-controlled temperature
- **Automatic Hydro Testing Machine** – For 35kg cylinders with 8 stations
- **Drying Oven** – Ensures the cylinder is dry before blasting
- **Zinc Metalizing Machine**
- **Powder Coating Line** – Provides protection against rust
- **Valve Mounting Machine**
- **Automatic Air Leakage Testing Machine**
- **Printing Machine**
- **Conveyor System**
- **Steel Coil Decoiler and Straightening**
- **315 Ton Hydraulic Presser**
- **200T Mechanical Punching Machine**
- **Handle End Bending Machine (optional)**
- **Handle Rolling Machine**
- **160T Hydraulic Presser**
- **Hydraulic Coding Machine**
- **Vertical Base Rolling Machine**
- **Double Welding Position Welding Fixture**
- **Base Forming Machine / 100T Mechanical Punching Machine**
**FAQs:**
**Q: What size of LPG cylinder can your machine produce?**
A: We can produce 6kg, 12kg, 15kg, and 50kg LPG cylinders for cooking, as well as other sizes based on customer requirements.
**Q: Can you design machines according to LPG cylinder technical drawings?**
A: Yes, we can customize machines based on your technical drawings.
**Q: What are the benefits of choosing our machines?**
A: Our machines are strong, reliable, and built for long-term industrial use.
**To provide you with the best proposal, please share the following details:**
1. Technical drawing of the cylinders you want to make
2. Desired cylinder size (e.g., 6kg, 12kg)
3. Required diameter and thickness of the cylinder
4. Are you new to this industry, or do you already have some machinery in place?
5. Your daily production capacity (number of pieces and sizes)
**Customer References:**
1. TK Group in Bangladesh
2. Hangzhou Yuhang Zhangshan Steel Cylinder Co., Ltd. (3rd largest LPG cylinder manufacturer in China, producing 18,000 pcs/day)
3. TPA (manufacturing high-quality LPG cylinders for North America, Europe, UK, and Australia)
4. Shandong Huanri Group Co., Ltd. (largest and strongest cylinder manufacturer in China)
5. AYGAZ in Turkey
6. Manchester Tank from USA
7. Sahuwala Cylinder in India
8. Delta LPG Limited (SEACOM Group), setting up a new plant for 12.5kg and 33kg production lines
If you're interested in learning more or need additional information, feel free to contact us. We also offer customized equipment to meet your specific needs.